Skip to Content

STEEL INDUSTRY

Corrosion in Steel Industry

Steel making involves reduction of iron ore to iron which is the principal ingredient of steel. This is accomplished by carbonaceous inputs derived from coal either in solid or gaseous forms. Apart from being one of the largest emitters of carbon dioxide, steel manufacturing liberates sulphur contained in the ores as well as in the fossil fuel in the form of sulphur and nitrogen oxides together with ammonia, etc. Hydrogen sulphide (H2S) however is the major corrosive pollutant released during steel manufacturing and slag handling processes. While all these oxides form acids in the presence of moisture, sulphur products cause maximum destruction to infrastructure through sulfidic corrosion.As is well known this is one of the worst forms of attack which may cause severe internal stresses in steel infrastructure. Downstream processes like cold rolling employ hydrochloric acid which goes through acid regeneration process to restore its strength. In addition fluxing agents and molten zinc used in galvanizing plants cause high emissions. All such processes emit extremely corrosive acid vapour that affect all steel structures in the vicinity. Further, multiple tank pre-treatment of coated steels prior to coil coating necessitate corrosive liquid discharge and chromate based aqueous streams which are known carcinogens.

THE METGUARD ADVANTAGE

NO ABRASIVE BLASTING NEEDED

Say goodbye to sand/shot/grit blasting—Metguard provides unmatched corrosion protection without any complex surface preparation.


CAN BE APPLIED DIRECTLY ON RUSTED SURFACE

Metguard can be applied directly on rusted surfaces without the need for extensive surface preparation. Only the removal of loose rust will suffice, making it a highly efficient and cost-effective solution for corrosion protection.


NO ELABORATE MAINTENANCE

Easy recoatability requiring minimum surface preparation, only recoating the top coat at specified intervals will suffice. No need to remove existing coating like in other coatings.


Learn more

No Metal Loss

No loss in thickness of structural steel as it prevents underfilm corrosion, ultimately preventing metal scrappage.

Major Cost Savings

Minimal surface preparation and longer metal lifespans lead to extremely low lifecycle costs.

Fully-Eco-Friendly

Chromate free, lead free, halogen free, isocyanate free, non toxic, environment friendly product

Acid/Alkali Resistant

Exemplary performance in intensely corrosive atmosphere, acidic and alkaline, and saline.

Heat Resistant

Excellent thermal resistance - withstands sustained corrosive exposure up to 200°C.

Toughness & High Cohesive Strength

Outstanding performance in all weather conditions and in all types of corrosive areas.